Magnetic Drive PumpMagnetic Drive Pump

Operating Environment The BM series magnetically driven centrifugal pumps feature flow-through components primarily constructed from austenitic stainless steel. They are suitable for conveying liquids with a maximum pressure of 1.6 MPa, temperature not exceeding 120°C, viscosity not exceeding 30 mm²/s, and free of ferromagnetic particles or fibers. For systems requiring pressures exceeding 1.6MPa, temperatures above 120℃, or thermal insulation measures, our company offers customized solutions.

Operating Environment The BM series magnetically driven centrifugal pumps feature flow-through components primarily constructed from austenitic stainless steel. They are suitable for conveying liquids with a maximum pressure of 1.6 MPa, temperature not exceeding 120°C, viscosity not exceeding 30 mm²/s, and free of ferromagnetic particles or fibers. For systems requiring pressures exceeding 1.6MPa, temperatures above 120℃, or thermal insulation measures, our company offers customized solutions.

Design Features

Fully sealed, leak-free, pollution-free;

Computational Fluid Dynamics (CFD) designs hydraulic components with wide flow channels, high efficiency, excellent cavitation resistance, and low radial forces.

The flow-through components are manufactured using precision casting molds and a silica sol medium-temperature wax casting process, ensuring dimensional accuracy, clean and smooth flow channels, and high efficiency.

Process fluids self-cool lubricate transmission components, generally eliminating the need for additional piping systems and reducing engineering investment.

The motor employs high-performance, high-temperature-resistant rare-earth permanent magnet materials to ensure sufficient magnetic torque.

Magnetic Circuit Design and Industrial Applications for Large Magnetic Gaps in Certain Special Products;

The entire pump requires only 1-2 sealing rings, ensuring optimal safety;

The isolation sleeve design for eddy currents enhances pump efficiency.

Available with either direct motor coupling or coupling structure;

Direct motor coupling saves costs and space, offers higher transmission efficiency, and simplifies installation without requiring concentricity alignment. For units exceeding 37 kW, coupling connections are recommended to facilitate maintenance.

Multiple circulation methods, including self-circulation, forced circulation via auxiliary impellers, pressurized shield rings with auxiliary impellers, and external circulation, to accommodate the transportation of different working medium conditions.

An insulated jacket structure for cooling or heating may be added when required by operating conditions.

Optional standard Y and YB series three-phase motors, DC motors, and permanent magnet motors; Optimized rigid shaft system design with enhanced deflection index, reducing pump vibration and extending the service life of shaft system wear parts;

Two mounting configurations are available: foot-mounted and center-mounted, selected based on the temperature of the medium. The standard type employs foot supports, while the high-temperature type utilizes center supports.

Flange standards offer multiple options including ANSI, GB, HG, and others;

Oil-Bearing Floating Balance Structure Design: The magnetic drive pump achieves complete axial force balance during operation, with thrust bearings subjected to axial thrust only during pump startup. Long-term operation results in virtually zero wear. Oil-system components utilize high-strength, highly corrosion-resistant materials. The dual-bearing alignment structure, combined with an advanced liquid-dynamic lubrication system, ensures reliable pump transmission and extended service life of shaft components.

Special lubrication and cooling design: Circulating wave flow removes heat generated by vortex charging from the isolation sleeve while lubricating the sliding bearings, ensuring safe pump operation; Rational structural design provides the circulation system with sufficient pressure and flow, guaranteeing stable pump performance;

Both the inner and outer magnetic rotors feature a fully sealed structure to prevent corrosion of the magnets and degradation of their properties and strength in corrosive environments.

The isolation sleeve possesses the capability for complete drainage of the medium (during pump shutdown for maintenance) and automatic venting (during pre-startup priming). It is typically manufactured from austenitic stainless steel, Hastelloy, or titanium alloys using advanced processes.

Modular component design ensures excellent interchangeability; the integrated assembly of components significantly reduces on-site maintenance work for users and lowers the skill requirements for operators.

Nominal diameter: DN32 to DN200

Flow rate: 1.25–400 m³/h

Head: 8–125 m

Temperature: -90°C to 120°C

Pressure: 0~1.6MPa (High pressure ~42MPa)

Power: 0.55 kW to 132 kW

Material: 304, 316L, 2205, 904L, TC4, TA1, TA2, C-276, etc.

Fields: Petroleum and petrochemicals, fine chemicals, pharmaceuticals, new energy, and other fields

Installation and Use of Magnetic Drive Pumps

(1) Magnetic drive pumps are available in vertical and horizontal configurations. Installation should follow the procedures outlined in the vertical pump installation method and the horizontal pump installation method.

(2) Verify that the motor’s rotation direction matches the rotation direction marking on the magnetically driven centrifugal pump.

(3) When the liquid level is above the pump shaft centerline, simply open the valve in the suction pipe before starting. If the liquid level is below the pump shaft centerline, the pipeline must be equipped with a foot valve.

(4) Before using the magnetic drive pump, conduct a thorough inspection. Ensure the motor fan blades rotate smoothly without any stuttering or abnormal noises. Tighten all fasteners to prevent loosening that could shorten the pump’s service life.

(5) After the motor starts, slowly open the discharge valve. Once the magnetic drive pump reaches normal operating conditions, adjust the discharge valve to the required opening.

(6) Before stopping the magnetic drive pump, close the discharge valve first, then close the suction pipe valve.

Magnetic drive pumps offer excellent corrosion resistance, making them particularly suitable for use in electroplating, petroleum, and chemical processing applications.

(1) Idling is strictly prohibited;

(2) Strictly prohibit media evacuation;

(3) When the outlet valve is closed, the pump must not operate continuously for more than 2 minutes to prevent the magnetic drive from overheating and failing.

Magnetic drive pump fails to deliver liquid

Failure to pump liquid is the most common malfunction in magnetic drive pumps, with multiple potential causes. First, inspect the suction piping for air leaks, verify that air has been purged from the suction line, confirm sufficient liquid filling within the pump, check for debris blocking the suction line, and ensure the pump is not rotating in reverse. Additionally, verify that the pump’s suction lift height is not excessive.

Insufficient head

The causes of this malfunction include: air in the conveyed medium, damaged impeller, insufficient rotational speed, excessive specific gravity of the conveyed liquid, and excessive flow rate.

Insufficient traffic

The primary causes of insufficient flow include: damaged impeller, inadequate rotational speed, excessive head, and blockages from debris within the pipeline.

The above covers common issues with magnetic drive pumps and their solutions. Should any problems arise, they must be addressed immediately.

Cavitation in Magnetic Drive Pumps: The primary causes of cavitation in pumps include high resistance in the inlet piping, excessive gas content in the conveyed medium, insufficient priming, and inadequate inlet head. Cavitation poses significant hazards to pumps. When cavitation occurs, the pump experiences severe vibration and balance disruption, leading to damage to bearings, rotors, or impellers. This is a common cause of failure in magnetic drive pumps.

Particles have entered:

(1) Ferromagnetic impurities and particles must not enter the magnetic drive unit or bearings.

(2) After conveying media prone to crystallization or precipitation, promptly flush the system (fill the pump chamber with clean water after stopping the pump, run for 1 minute, then drain completely) to ensure the service life of the sliding bearings.

(3) When conveying media containing solid particles, filtration should be performed at the inlet of the pump flow pipe.

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