
Double-suction pump
The BA Series is a horizontal, single-stage, double-suction, axially split, centerline-supported centrifugal pump designed in compliance with API 610 12th Edition standards. This pump series offers outstanding hydraulic performance, a comprehensive type spectrum, a wide high-efficiency range, and superior anti-cavitation capabilities.
The BA Series is a horizontal, single-stage, double-suction, axially split, centerline-supported centrifugal pump designed in compliance with API 610 12th Edition standards. This pump series offers outstanding hydraulic performance, a comprehensive type spectrum, a wide high-efficiency range, and superior anti-cavitation capabilities.
Scope of Application
This pump series is suitable for conveying clean or slightly particle-laden, neutral or corrosive media. It has extensive and proven applications in water conveyance, water treatment, power plants, and petrochemical industries, and can also operate in hydraulic turbine mode.
▲Pressurized Irrigation、Water Purification
▲Network Pressurization、Hydrocarbon Transmission
▲Seawater Desalination Plant、Water Supply Plant
▲Petrochemical Industry
▲Heating and Power Generation
▲Environmental Protection Engineering
Parameter Range
Design Standards: API61012th
Applicable Flow Range:125~18000 m³/h
Applicable Head Range:~220m
Maximum Design Pressure:5.0MPa (Standard Design 2.0MPa) Applicable Temperature Range: -60~200℃
② The amount of calcium-based grease used for lubricating bearings should occupy 1/3 to 1/2 of the bearing housing space.
③ When packing wears, appropriately tighten the packing gland. Replace it if excessive wear occurs. ④ Regularly inspect coupling components and monitor motor bearing temperature rise. ⑤ If abnormal noise or other unusual sounds occur during operation, immediately stop the pump, investigate the cause, and eliminate it. ⑥ Do not arbitrarily increase the pump’s rotational speed, but it may be operated at reduced speeds. For example, if this pump type has a rated speed of n, flow rate of Q, head of H, and shaft power of N, and the reduced speed is n₁, the flow rate, head, and shaft power after reduction become Q₁, H₁, and N₁ respectively. Their interrelationship can be converted using the following formula. Q₁ = (n₁/n)Q H₁ = (n₁/n)²h N₁ = (n₁/n)³N1. Assemble the rotor components: Sequentially install the impeller, shaft sleeve, shaft sleeve nut, packing sleeve, packing ring, packing gland, water seal ring, and bearing assembly onto the pump shaft. Fit the double-suction seal ring, then install the coupling. 2. Mount the rotor assembly onto the pump casing. Adjust the impeller’s axial position to center between the dual suction seal rings on both sides and secure it. Tighten the bearing housing cover with the fixing screws. 3. Install the packing, position the center-opening paper gasket, cover with the pump cover, tighten the threaded stud pins, then secure the pump cover nuts. Finally, install the packing gland cover. Do not compress the packing excessively tight, as this causes sleeve overheating and increased power consumption. Conversely, avoid excessive looseness, which leads to significant liquid leakage and reduced pump efficiency.
After assembly, manually rotate the pump shaft. It should turn smoothly and evenly without any rubbing or binding. Disassembly can be performed in the reverse order of the above assembly steps.
SH Type Double-Suction Clean Water Centrifugal Pump Installation
1. Inspect the pump and motor for damage.
2. The pump’s installation height, combined with suction piping hydraulic losses and velocity head, must not exceed the allowable suction vacuum height specified in the catalog. Foundation dimensions must match the pump unit’s installation requirements.
3. Installation sequence: ① Place the pump on the concrete foundation with embedded anchor bolts. Level it by adjusting wedge shims between the pump and foundation, then securely tighten the anchor bolts to prevent movement.
② Pour concrete between the foundation and the pump base.
③ After the concrete has cured, tighten the anchor bolts and recheck the pump’s levelness.
④ Align the motor shaft with the pump shaft concentrically. Ensure both shafts are in a straight line. The concentricity tolerance on the outer circumference of the coupling is 0.1mm, and the circumferential unevenness tolerance of the end face clearance is 0.3mm (recheck these after connecting the inlet/outlet pipes and trial operation; they must still meet the above requirements). ⑤ After verifying that the motor rotation direction matches the pump rotation direction, install the coupling and connecting pins. 4. Inlet and outlet piping must be supported by separate brackets and shall not bear on the pump body.
5. The mating surfaces between the pump and piping must ensure good airtightness, especially the inlet piping, which must be strictly airtight with no potential for air pockets in the system.
6. When installing the pump above the water level, a foot valve is generally installed for priming and starting. Alternatively, vacuum priming may be employed.
7. A gate valve and check valve are typically required after the pump and discharge piping (not required for head less than 20 meters). The check valve is installed downstream of the gate valve.
The installation methods described above apply to pump units without a common baseplate.
For installing pumps with a common baseplate, level the unit by adjusting the wedge shims between the baseplate and the concrete foundation.
Then pour concrete into the space. Installation principles and requirements are identical to those for units without a common base.
SH Type Double-Suction Clean Water Centrifugal Pump Start-up, Operation, and Shutdown
1. Start-up and Shutdown:
① Before starting, rotate the pump rotor. It should turn smoothly and evenly. ② Close the outlet gate valve and fill the pump with water (if no foot valve is present, use a vacuum pump to draw in water). Ensure the pump is completely filled with water and no air pockets remain. ③ If the pump is equipped with a vacuum gauge or pressure gauge, close the connecting plug valve before starting the motor. Open it only after the speed stabilizes. Then
gradually open the outlet gate valve. If flow is excessive, adjust by partially closing the valve; conversely, open the valve further if flow is insufficient. ④ Uniformly tighten the packing gland’s compression nuts until liquid drips out, while monitoring temperature rise at the packing chamber. ⑤ When stopping pump operation, first close the vacuum gauge and pressure gauge valves, then the outlet gate valve. Subsequently, shut off the motor power supply. If the ambient temperature is low, open the square drain plug at the bottom of the pump housing to remove residual water, preventing freezing damage. ⑥ For long-term storage, disassemble the pump, thoroughly dry all components, apply rust-preventive oil to machined surfaces, and store properly. 2. Operation: ① The maximum bearing temperature should not exceed 75°C.
| 1、The pump fails to draw water, and the pressure gauge and vacuum gauge needles vibrate violently. | 1、Insufficient water supply; 2. Leaks in the tubular legs or instrumentation.1. Insufficient water supply; 2. Leaks in the tubular legs or instrumentation. | 1、Refill the pump with water; 2. Tighten the plug to seal the air leak.1. Refill the pump with water; 2. Tighten the plug to seal the air leak. |
| 2、The pump fails to draw water, while the vacuum gauge indicates a high vacuum level. | 1、The foot valve is not open or is clogged; 2. Excessive resistance in the suction pipe.1. The foot valve is not open or is clogged; 2. Excessive resistance in the suction pipe.; 3、The water absorption height is too high. | 1、Calibrate or replace the foot valve; 2. Clean or replace the suction pipe; 3. Reduce the suction height.1. Calibrate or replace the foot valve; 2. Clean or replace the suction pipe; 3. Reduce the suction height. |
| 3、The pump is not delivering water, yet the pressure gauge indicates pressure is present. | 1、The discharge pipe has excessive resistance; 2、Rotation direction is incorrect; 3、Impeller blockage; 4、Insufficient rotational speed. | 1、Inspect or shorten the discharge piping; 2. Correct the motor’s rotation direction; 3. Clean the impeller; 4. Increase the rotational speed.1. Inspect or shorten the discharge piping; 2. Correct the motor’s rotation direction; 3. Clean the impeller; 4. Increase the rotational speed. |
| 4、Insufficient flow or low head. | 1、Blockage in the impeller or inlet/outlet piping; 2. Excessive wear of the double-suction seal ring, or damage to the impeller; 3. Rotational speed below the specified value.1. Blockage in the impeller or inlet/outlet piping; 2. Excessive wear of the double-suction seal ring, or damage to the impeller; 3. Rotational speed below the specified value. | 1、Clean the impeller or piping; 2. Replace damaged components; 3. Adjust to rated speed. |
| 5、The pump consumes excessive power. | 1、Packing is too tightly compressed; 2. Impeller rubs against the double-suction seal ring; 3. Flow rate is too high.1. Packing is too tightly compressed; 2. Impeller rubs against the double-suction seal ring; 3. Flow rate is too high. | 1、Loosen the packing gland; 2. Inspect for causes and eliminate mechanical friction; 3. Adjust the outlet gate valve to operate within the specified range.1. Loosen the packing gland; 2. Inspect for causes and eliminate mechanical friction; 3. Adjust the outlet gate valve to operate within the specified range. |
| 6、Abnormal noise inside the pump; the pump is not drawing water. | 1、Excessive suction pipe resistance; 2. Excessive suction lift; 3. Air ingestion at the suction point; 4. Liquid temperature being too high; 5. Excessive flow causing cavitation.1. Excessive suction pipe resistance; 2. Excessive suction lift; 3. Air ingestion at the suction point; 4. Liquid temperature being too high; 5. Excessive flow causing cavitation. | 1、Clean the suction pipe and foot valve; 2. Reduce the suction lift; 3. Inspect the foot valve; lower the suction lift and seal any air leaks; 4. Lower the liquid temperature; 5. Adjust the discharge gate valve to operate within the specified performance range. |
| 7、Abnormal vibration of the pump. | 1、Pump cavitation; 2. Imbalance in the impeller; 3. Misalignment between the pump shaft and motor shaft; 4. Loose foot bolts.1. Pump cavitation; 2. Imbalance in the impeller; 3. Misalignment between the pump shaft and motor shaft; 4. Loose foot bolts. | 1、Adjust the outlet gate valve to ensure operation within specified performance parameters; 2. Perform static balancing on the impeller; 3. Verify coaxial alignment between the pump shaft and motor shaft; 4. Tighten the foot bolts. |
| 8、Bearing overheating. | 1、There is no oil in the bearing; 2. The pump shaft and motor shaft are not aligned on the same centerline.1. There is no oil in the bearing; 2. The pump shaft and motor shaft are not aligned on the same centerline. | 1、Inspect and clean the bearing housing, then apply lubricating oil; 2. Align the two shafts to ensure they are coaxial on the same centerline. |
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